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Quick DetailsPlace of Origin: Jiangsu, China (Mainland)Brand Name: KODIModel Number: NoType: gelatinAfter-sales Service Provided: Engineers available to service machinery overseasProduct Name: KODI High Quality Bone Gelatin Production LineGelatin capacity: 750-3000 ton/yearGelatin Moisture: 10-12 %Feeding concentration: 28-32 %Bloom gelatin strength: 150 gCoolant: 20000-75000 kcals/hSteam consumption(0.4Mpa): 570-3220 kg/hMaterial: stainless steel or carbon steelSpare parts: Supply the whole lifetimeInstallation: KODI servicePackaging & Delivery
KODI High Quality Bone Gelatin Production Line /Bone gelatin
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KODI High Quality Bone Gelatin Production Line 1, Bone Gelatin Production Line /Bone gelatin machine /bone gelatin line2, stainless steel3, high efficient4, simple operation and easy maintenance5, Halal product
What is Bone
Bone is a rigid organ that constitutes part of the vertebral skeleton. Bones support and protect the various organs of the body, produce red and white blood cells, store minerals and also enable mobility. Bone tissue is a type of dense connective tissue. Bones come in a variety of shapes and sizes and have a complex internal and external structure. They are lightweight yet strong and hard, and serve multiple functions. Mineralized osseous tissue or bone tissue, is of two types – cortical and cancellous and gives it rigidity and a coral-like three-dimensional internal structure. Other types of tissue found in bones include marrow, endosteum, periosteum, nerves, blood vessels and cartilage.
Bone is an active tissue composed of different cells. Osteoblasts are involved in the creation and mineralisation of bone; osteocytes and osteoclasts are involved in the reabsorption of bone tissue. The mineralised matrix of bone tissue has an organic component mainly of collagen and an inorganic component of bone mineral made up of various salts.
In the human body at
birth, there are over 270 bones,but many of these fuse together during
development, leaving a total of 206 separate bones in the adult, not counting numerous smallsesamoid bones. The largest bone in the body is the thigh-bone (femur) and the smallest is the stapes in the middle ear.
Main Equipment of Bone Gelatin Production Line
Sucessful Project of KODI Bone Gelatin MachineAbout Gelatin
a protein substance derived from collagen, a natural protein present in
the tendons, ligaments, and tissues of mammals. It is produced by
boiling the connective tissues, bones and skins of animals, usually cows
and pigs. Gelatin's ability to form strong, transparent gels and
flexible films that are easily digested, soluble in hot water, and capable of forming a positive binding action have made it a valuable commodity in food processing, pharmaceuticals, photography, and paper production.
Gelatin Wide Application
Probably best known as a gelling agent in cooking,
different types and grades of gelatin are used in a wide range of food
and non-food products: Common examples of foods that contain gelatin
are gelatin desserts, trifles, aspic, marshmallows, candy corn, and confections such as Peeps, gummy bears, fruit snacks, and jelly babies. Gelatin may be used as a stabilizer, thickener, or texturizer in foods such asyogurt, cream cheese, and margarine; it is used, as well, in fat-reduced foods to simulate the mouthfeel of fat and to create volume without adding calories.
Gelatin is used for the clarification of juices, such as apple juice, and of vinegar. Isinglass, from the swim bladders of fish, is still used as a fining agent for wine and beer. Beside hartshorn jelly, from deer antlers (hence the name "hartshorn"), isinglass was one of the oldest sources of gelatin.
Certain professional and theatrical lighting equipment use colour gels to change the beam color. These were historically made with gelatin, hence the term color gel.
Gelatin typically constitutes the shells of pharmaceutical capsules in order to make them easier to swallow. Hypromellose is a vegetarian-acceptable alternative to gelatin, but is more expensive to produce.
Animal glues such as hide glue are essentially unrefined gelatin.
It is used to hold silver halide crystals in an emulsion in virtually all photographic films and photographic papers. Despite some efforts, no suitable substitutes with the stability and low cost of gelatin have been found.
Used as a carrier, coating or separating agent for other substances; for example, it makes beta-carotene water-soluble thus imparting a yellow color to any soft drinks containing beta-carotene.
Gelatin is closely related to bone glue and is used as a binder in match heads and sandpaper.
Cosmetics may contain a non-gelling variant of gelatin under the name hydrolyzed collagen.
Gelatin was first used as an external surface sizing for
paper in 1337 and continued as a dominant sizing agent of all European
papers through the mid-19th century. In modern times it occasionally
found in some glossy printing papers, artistic papers, playing cards,
and it maintains the wrinkles in crêpe paper.
Bone Gelatin Production Methods
Step 1: The
material that actually becomes gelatin is collagen. This is only found
in high enough concentrations to be useful inside skin and bones. As a
result, the first step in gelatin production is cleaning the starter
materials in KODI Gelatin washing tanks. Any leftover debris, such as
fat, hair or meat, is thoroughly scrubbed from the skin and bones. This
reduces the chance of contaminants, which creates a purer product and
This next part of gelatin production is where the methods begin to
diverge in KODI Gelatin acid tanks or KODI Gelatin Alkaline tanks. The
base material is soaked in a solution, which begins to break down the
links between the collagen and other materials using one of three basic
soaking methods: acidic, alkaline and enzymatic. Acidic methods for
gelatin production typically take one to two days and work the best on
hides. Alkaline methods can take weeks but will work on nearly any valid
material. Lastly, enzymatic processes are somewhat new but work very
fast and produce high purity in the few places equipped to use them.
The rest of the gelatin production process is done fairly quickly.
After the soaking in KODI Gelatin soaking tanks, the collagen is pulled
from the base material using water. Alkaline water will pull the
material faster, but will also damage the gelatin, so neutral or acidic
water is generally used. Heat will also damage the collagen but will
generally pull out more material, so washing is done in waves. The
process starts with cold water but gradually gets warmer to get as much
out as possible.
The last step processes the collagen into full-fledged gelatin. This
part of gelatin production varies wildly based on the previous steps,
but it typically involves cold temperatures, filtration and air drying
systems. Here we normally need to use KODI gelatin membrane filter, KODI
gelatin belt dryer/ Band dryer. Different pH levels and ambient
temperatures during soaking have a large impact on the solidity and
quantity of the final product. KODI company will supply you a Turnkey
skin/hide/bone gelatin production line and Gelatin machinery.
Hide Gelatin Simple flow chart